FEATURES

Consumption and Traceability:

• Bye Product handing - Runner & risers , scrap etc
• Management of Heat loss and consumption
• Reuse of runner and risers
• Management of Heat loss using yield percentage in BOM
• Traceability - Use of Raw Material batch logic ie the same batch being used at all stages of production
• Raw Material balance sheet for each batch to track consumption

Tool management and Audit

• All tool items required for one die is maintained in serial number and managed
• Set of die parts are mapped to an item
• Life of each die-part is maintained
• Audit alert provided before usage
• Amortization Billing handled

Productivity Measurement

• Rejections are being taken to stock with an item code
• Reuse of rejected item
• Lumps , short fills being captured during each shift
• Regrinding and reuse of all rejections and bye products
• Use of Substitution Master for handling all bye-products and rejects
• Handling of inserts during production
• Insert recycling from rejected items and their reuse tracking
• Raw Material balance sheet for each batch to track consumption
• Production entry based on WC or Operator
• Production managed with route card
• Overall Equipment Efficiency ( OEE) measurement

Quality Management System

• QMS – quality management system integrated with CAR
• Measurement of cost of poor quality
• Management of scrap and control
• Quality inspection with quality plan for every stage of production

Vendor Stock and Customer stock reconciliation

• Subcontract items tracking with vendors
• Scrap expected from vendor view
• Printing of weight along with numbers for items maintained in numbers while sending to subcontracting for plating or heat treatment
• Subcontract material accounting based on DC or Excise challan
• Handling of customer items and reconciliation

Product Costing

• Overall costing and activity based costing can be arrived at
• Cost of items produced can be seen
• Also the loss making components list is available which compares cost of manufacturing with sales price